Next‑Gen Fully Automated Flexible Bending

The panel bender was developed to dramatically boost forming throughput. It delivers exceptional speed, safety, and accuracy, and features fully automatic tool changes ato minimize downtime and achieve optimal bend quality.

By seamlessly integrating with automated punch presses and laser cutters, a single operator can oversee the entire production cycle. This ensures consistent output and stable operating conditions, while driving down energy costs and improving your bottom line.

Gantry Load&Unload System​

Breaking The Bending Limits: A New Upgrade Of The Press Arm Type Panel Bender

Multi-axis Linkage Control – the Fastest Bending Speed Can Reach 0.2 Seconds/bend – Maximum Bending Size Can Reach 4000mm X 1250mm

Our press-type panel bender combines precise bending, automated operation, and multi-functionality, and is a high-performance device designed specifically for sheet metal processing. The equipment meets a variety of processing needs from small workpieces to ultra-large plates, and can increase the production efficiency of complex workpieces by 30%, reduce human errors, and enable product quality to reach the leading level in the industry.

Why Choose Our BCP Panel Bender?

Multi-Angle Precision Bending: The press arm angle, controller angle, and workpiece bending angle are coordinated to achieve accurate forming of arcs, dead edges, and various complex angles.

Efficient Automated Bending: Supports multi-stack work design, reduces manual intervention, improves overall efficiency by more than 3 times, achieves high-precision processing through up and down bending, significantly shortens processing time, and meets diverse sheet metal needs.

Product Uniqueness And Technical Highlights

Fully Open System Port: Supports connection with a variety of auxiliary equipment, greatly enhances the compatibility and flexibility of the equipment, can be seamlessly connected with the automated production line, and improves production efficiency.

Various Precise Positioning Methods: Provides edge positioning and corner positioning interchange functions to ensure high precision of the plate during the bending process. Through flexible positioning methods, users can quickly adjust the equipment according to specific workpiece requirements to ensure the accuracy of each bend.

Stable and Powerful Knife Pressing Structure: The stable knife pressing structure has a strong bearing capacity to ensure long-term stable operation and improve processing accuracy.

Product overview

Pressure Arm

Universal Bending Tools

Customizable Blank Holder Gap,

 Adaptive Torque Correction,

 And Database Cloud Sharing

Standard:15Axis

PRESS ARM TYPE PANEL BENDER
  • Suitable For Processing Thicker And Larger Plates.
  • With the servo flexible bending center as the main body, the main body adopts a high-strength welded structure, the main structure is stable and has a long service life.
  • The press arm can quickly and fully automatically move, process, grab and rotate sheet metal.
  • The fastest bending speed is up to 0.2 seconds/bend, which is faster than ordinary bending machines, which is conducive to reducing production and labor costs.
  • The bending machine is equipped with intelligent rotation compensation and angle compensation modules. You only need to input the measurement data, and the system can automatically calculate and update the bending parameters.
  • Supports graphic programming error detection, press knife avoidance, power-off coordinate memory and traceless bending.

panel bender technology parameters

Panel bender standard parameters
panel bender solutions

T refers to thin plate, H refers to heavy plate, E refers to electric tool change, A refers to auxiliary folding knife

ERSM PANEL BENDER BCP SERIES COMPONENTS

High Rigidity Frame

  • The Machine Bed, Movable Tool Rest, And Upper Press Tool Rest Are All Made Of Welded Carbon Steel Plates, Which Have High Strength And Long Service Life.
  • The Structure Has Been Annealed To Eliminate Residual Stress, Has Strong Rigidity And Heavy Tonnage, And Ensures Long-term Stability Of Machine Tool Accuracy, Thereby Improving The Bending Accuracy, Reliability, And Durability Of The Machine Tool. 
Casting body

Pressure arm

  • Suitable For Processing Thicker And Larger Plates.                                            
  • C-type Press Arm Design:Can Provide Stronger Structural Stability And Higher Bending Accuracy. 
  • Press Arm P-axis Pressure Adjustment System: Allows The Operator To Accurately Adjust The Downward Pressure Of The Press Arm According To Different Plate Materials And Thicknesses.                                           
  • Screw Multi-link Transmission Mechanism: Through The Linkage Transmission Of Efficient Screw And Multi-link, It Ensures That The Bending Machine Has Higher Transmission Accuracy And Lower Energy Consumption When Working. The Multi-link Design Makes The Equipment More Durable And Can Improve Stability And Bending Consistency.  
Panel bender - Pressure arm​

Controller

  • Equipped With Full Closed-loop Ethercat Bus Control, Supporting Up To 64-axis Linkage, With An Accuracy Of 0.01mm, Achieving Seamless Docking, Improving Bending Efficiency And Accuracy, And Supporting Multi-task Operation And Pc Simulation. 
  • With Five-axis Positioning And Eccentric Load Visualization System, It Automatically Avoids Manual Errors And Ensures Bending Accuracy And Equipment Life. Graphic Programming Error Detection, Automatic Avoidance And Seamless Bending Functions Ensure Smooth Production Process.             
  • Supports Production Order Query, Plate Weight Adaptive Adjustment, Remote Diagnosis Upgrade Service, And Customized Edge Clamping Gap And Torque Correction. All Data Can Be Shared To The Cloud To Improve The Efficiency Of Intelligent Equipment Management And Maintenance.
Panel bender - Controller

Universal bending tools

  • Programmed control supports forward/reverse angle bending, flattening, and large arc bending for versatile processing.         
  • An optional automatic tool changer allows tool adjustments via parameter settings to adapt bending widths.    
  • The universal tooling enables both UP and DOWN bending without the need to flip the sheet, streamlining the process.              
  • Additionally, it supports automatic HEM bending and large ARC bending, adding significant value to the final product.                                      
Panel bender - Universal bending tools​

Creating intelligent automated bending​

Gantry Load/Unload System panel bender

Gantry Load/Unload System

  • Wide Coverage & Multi-Machine Support
    Operates on a rigid Cartesian frame to service several bending centers or punch presses for high-throughput production.
  • Speed & Repeatability
    Linear rails and robust structure enable rapid, precise movement, ensuring millisecond-level cycle consistency.
  • Scalable Design
    Add axes or grippers later as production needs grow—simple to expand without reworking the core system.
integrated robotic bending system

Robotic Load/Unload Arm

  • High Flexibility
    Suited for varied tasks—material feeding, stacking, part turning, and more—perfect for mixed-model, small-batch operations.
  • Compact & Adaptive
    Takes up minimal floor space and can be reprogrammed quickly via simulation tools for new job setups.
  • Handles Complex Parts
    With custom end-of-arm tooling, robots manage irregular shapes, small batches, and tight-tolerance placements.

bending operating mode:

Bending on each side of the sheet is achieved through the controlled interpolated movements of the blades, enabling combined processes such as: forward/reverse angle bending, forward/reverse flattening, and forward/reverse large arc bending.

Bend Gong'y - Bend upwards
Bend Gong'y - Bend upwards

Upward Bending

Bend Gong'y - Downward bending
Bend Gong'y - Downward bending

Downward Bending

Bend Gong'y - Flat hemming
Bend Gong'y - Flat hemming

Flat Hemming

Finish complex parts in one set up:

The Press Brake Is An Efficient And Versatile Sheet Metal Bending Equipment. From Simple 90-degree Angles, Non-90-degree Angles, Arcs, To Positive/negative Bends, Special Curves Or Complex Geometric Shapes, This Equipment Can Be Completed Accurately With Its High Flexibility And Automated Operation.

Panel Bender Design Concept:

The ERSM® BCP Series panel bending machine is a fully automated, efficient and precise bending solution.

C-arm feeding structure design, dual servo up and down rotation, automatic pressing structure, fast pressing, adjustable pressure, high rotation positioning accuracy.

Advantages

  • Easy Operation

    Self-developed Control System, Fool-style Operation Mode, Avoid Emotional Or Professional Problems Of Operators, And Simplify The Operation Process.

  • Flexible Bending Design

    Rich Experience In Flexible Bending Center Assembly, Enhance The Adaptability And Detail Processing Ability Of The Equipment.

  • Self-developed System

    Third-generation Cnc System, Easy To Upgrade, Not Restricted By The International Chip Market, And Support Remote Free Update.

  • Stable Knife Pressing Structure

    The Knife Pressing Has Strong Bearing Capacity And Will Not Cause Displacement Due To Structural Problems, Ensuring Stable Operation.

  • Strong Folding Knife Design

    New Heavy-duty Folding Knife Design Ensures That The Strength Of Stainless Steel Meets The Requirements When Bending.

  • High-performance Drive System

    Maximum 64-axis Drive, 2ms Refresh Cycle To Improve Response Speed, Maximum Frequency 500khz, Support For Automatic Production Line Interface.

More Options tools

ep3512 brake press - Controller​

CNC Control System

ep3512 Brake Press - Backgauge​

Back Gauge Modifcation

screenshot_2024-12-30_17-06-38

Safety Arrangements

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Crowning System

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Bending Angle Measurement

screenshot_2024-12-30_17-16-08

Wireless Foot Pedal

主图画板 4

Software

Bending Follower

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bending tool

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