Portable Spot Welder – Set in Seconds, Weld with Confidence

No manual needed. Auto‑match data. Multi‑language. CE certified. Choose water or natural cooling.

Welds up to 5.0 + 5.0 mm

Mild / Stainless / Galvanized

Why Choose Our Portable Spot Welder

7-Inch Intelligent Touch Screen

All parameters visible and adjustable in real time for easy operation.

Automatic Parameter Matching

Auto-optimized settings for different materials and thicknesses.

Portable & Lightweight Design

Compact structure for easy handling and flexible use anywhere.

CE Certified Quality

Compliant with international standards for safety and reliability.

Firm Welding

Strong and stable welds with consistent performance.

7-Inch Touch Screen for Smart Welding Control

7'' Touch Screen
FeatureDescriptionBenefit
Multi‑Mode WeldingSwitch between Spot welding and Roll welding modes directly on screenOne machine handles both single spot welding and continuous seam welding
Three‑Stage Current ControlIndependently set Preheating, Welding, and Tempering currentsOptimized for high‑strength steel, galvanized, and heat‑sensitive materials – reduces spatter, improves joint quality
Visual Timing SequenceDisplays complete welding cycle: Squeeze → Preheat → Rise → Weld → Cool → Temper → Hold → RestOperators see real‑time process; simplifies setup and troubleshooting
Parameter Storage & RecallSave and recall welding specifications (current, timing, mode)One‑touch changeover for different materials and thicknesses – no re‑entry, no manual lookup
Production TrackingAutomatically counts total parts and total weld pointsEnables real‑time production monitoring, batch counting, and quality traceability
Process MonitoringShows live status including work status, cooling water temperature, and current settingsHelps detect abnormal conditions early; prevents overheating and unplanned downtime
Multi‑Language InterfaceSwitch between languages to match operator preferenceIdeal for export markets or multilingual teams; reduces training time
Intuitive Parameter EntryAdjust welding parameters (current, timing, cycles) through touch interfaceEliminates manual lookup of parameter tables; speeds up setup

How to Use a Portable Spot Welder

Technical Specifications

ModelDNS-25DNS-40DNS-50DNS-80
Power supplyAC380V / 50HzAC380V / 50HzAC380V / 50HzAC380V / 50Hz
Rated capacity25 kVA40 kVA50 kVA80 kVA
Max. welding thickness2.0 + 2.0 mm3.0 + 3.0 mm4.0 + 4.0 mm5.0 + 5.0 mm
No-load voltage2.8~9.5 V3~11 V4~15 V5~21 V
Cooling water flow rate100 L/h120 L/h180 L/h180 L/h
Weight64 kg74 kg97 kg116 kg
Dimensions540 * 390 *570 mm540 * 390 *570 mm540 * 390 *570 mm540 * 390 *570 mm

Applications of Portable Spot Welding Machine

Portable spot welder used for nameplate welding on metal surfaces
Nameplate Welding
Precision spot welding on electronic components and connectors
Electronic Component Welding
Seam welding on automotive exhaust pipe with handheld spot welder
Exhaust Pipe Seam Welding
Heavy‑duty stud welding on thick steel plate for structural framing
Structural Framing Welding
Wire mesh seam welding using portable resistance welding gun
Wire Mesh Seam Welding

“Tried welding in tight engine bays with our old bulky gun—forget it. This one is actually slim enough to reach the spots. No more burning wires or missing the mark.”
— Tom, auto body shop, 12 years

“We weld different thicknesses every day. Used to waste time looking up parameters. Now it’s all on the screen. Pick the material, pick the thickness, and go. Takes ten seconds.”
— Carlos, metal fabricator

“Handed it to an apprentice with zero welding experience. Showed him how to use the screen once. He was making good welds by the third part.”
— Mike, shop owner, 25 years

Frequently Asked Questions

  • Water‑cooled spot welders are typically used in fixed or suspended setups. The welding transformer and tongs are either separate or integrated, but both rely on circulating water to dissipate heat. This allows them to handle higher power (often 25 kVA or more) and sustain continuous operation, making them suitable for high‑volume production lines.
  • Naturally‑cooled spot welders, on the other hand, are designed for portability. The transformer and welding tongs are permanently connected, and cooling is achieved through natural air circulation. To keep the unit lightweight and easy to carry, the rated power is limited (typically under 2.5 kVA), and the duty cycle is low—often just one weld per minute. These are ideal for mobile repairs, small shops, or jobs where portability matters more than high‑speed output.

Yes. Portable spot welders are often designed with simplicity in mind, making them a good fit for beginners.

A portable unit typically comes with a touchscreen interface where you can select material type and thickness from preset options. The machine automatically adjusts current and timing, so you don’t need to calculate parameters manually.

This portable spot welder is primarily designed for the three most common metals in sheet metal fabrication and repair: mild steel l/carbon steel, stainless steel, and galvanized steel.

Other materials, such as thin aluminum, may be possible in some cases.

Laser welding and spot welding guns are not in a replacement relationship—they serve different purposes.

Laser welding excels at thin sheets, precision parts, and applications where weld appearance matters most.
Spot welding guns, on the other hand, remain the most practical choice for thicker materials, on‑site repairs, high‑mix low‑volume production, and cost‑sensitive applications.

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