Our Automatic Fastener Insertion Center stands as the undisputed “King of Efficiency” in riveting. It redefines industry benchmarks with unparalleled speed and precision. Masterfully handling up to 8 different rivet types—from M3 to M8—it completes each servo-controlled cycle flawlessly in just 3-5 seconds.
This system has proven its mettle across a wide range of demanding industries, with particular and resounding success in today’s mission-critical server industry, where precision and reliability are paramount. It is more than a productivity booster. It is your ultimate solution for slashing labor costs and guaranteeing flawless, consistent results with every single rivet. Choose the pinnacle of reliable performance.
Operation Console
Upper Mold Library
Movable Free Platform
Auto-feed Tool
Automated Lower Die Storage
Servo pressure system
ERSM Fastener Insertion Center: Redefining Efficiency and Precision
Our fully electric servo riveting system guarantees real-time pressure monitoring, preventing errors and supporting up to 8 rivet types. Equipped with advanced automation, including graphical programming, 4/8-station automatic tool change, and robotic integration, it ensures seamless production with minimal labor. Featuring a highly sensitive CCD compensation system for precise hole positioning, this machine reduces labor costs by 90% and energy consumption by 70%. Easy to program and operate, it delivers unmatched speed, accuracy, and flexibility for both metal and non-metal sheets—perfect for modern, high-efficiency manufacturing.
The E series fastener insertion center ensures comprehensive traceability with real-time pressure and position curve data saved directly on the software interface. This feature allows the entire riveting process to be reconstructed for easy analysis. Multiple real-time detection methods effectively identify material tolerance deviations, positional shifts, and processing issues. Coupled with live riveting data, the system automatically generates optimized quality control pathways, significantly improving reliability and ensuring consistent product quality.
1. Standard Fixture: Customized Adaptation
The standard fixture is customized based on customer needs, usually compatible with 2-3 products (specific design depends on drawings)
2. Fixing Methods: Multi-scheme Adaptation
Standard: Suction cup fixing, with a wide range of applications.
Optional configuration: Supports electromagnetic adsorption (Note: Non-magnetic workpieces like aluminum cannot be adapted), and can also be matched with pneumatic pressure rods.
3. Material & Process: High Precision + Long Service Life
The standard fixture is made of aluminum alloy. The fixture body and positioning blocks are processed by machining, ensuring more reliable positioning precision, longer service life, and a more sophisticated and professional appearance.
The real-time riveting tracking system ensures flawless operation by actively monitoring the process to prevent wrong insertions and eliminate missing rivets. This advanced feature guarantees accuracy and reliability, delivering perfect results every time.
Core Advantages of Upper Die Library (vs. Traditional Vacuum-Absorbed Upper Die Heads)
1. Dual Speed Enhancement for Higher Efficiency
Riveting speed: Adjustable idle stroke (40-80mm) reduces non-productive time;
Die change speed: The upper die doubles as a riveting station—direct pressing occurs after transverse movement (no die picking/placing). Especially efficient for batch, multi-spec fastener applications.
2. Super Precision & Excellent Quality
Riveting precision is independent of the servo cylinder ram perpendicularity. Upper die perpendicularity is constrained by guide plates, ensuring stability during operation.
3. Stable Structure & Long Durability
Die change is cylinder-independent; vacuum adsorption only acts on fasteners (no extra load on upper die heads), minimizing failure risks.
Extra-Large Bending Clearance
Standard 100mm bending clearance (customizable up to 200mm). “Rotate first, lift single die” design frees up ample space for downward bending processes.
Reliable Perpendicularity
Double-layer guide plates replace the traditional “single guide plate + pneumatic positioning block” structure, providing a precise perpendicularity constraint for consistent riveting results.
Wide Riveting Range
Supports M3-M8 rivets for carbon steel and aluminum sheets, with rivet lengths up to 25mm, fully compliant with PEM standards.
Intelligent Feeding System
Equipped with high-quality vibration bowls (4/8 standard) and an intelligent piezoelectric vibration feeder controller, it offers precise feeding with variable voltage and frequency. The shared system base and programmable control enable seamless activation and deactivation of vibration bowls.
Enhanced Efficiency
Optional auto-feeding tools achieve riveting speeds of 3-5 seconds per piece, tripling production efficiency while ensuring accuracy and reducing labor demands.
Ensures precise hole positioning through camera detection and automatic compensation
Fast, flexible production suitable for metal and non-metal sheets.
| Model | E6-0806-4 | E8-1065-8 | E8-1308-8 | E8-1612-8 | E8-2012-8 |
|---|---|---|---|---|---|
| Max Force (kN) | 60 | 80 | 80 | 80 | 80 |
| Automatic Feeding Tool (set) | 4 | 8 | 8 | 8 | 8 |
| Workpiece Range (mm) | 800*600 | 1000*650 | 1300*800 | 1600*1200 | 2000*1200 |
| Fastener Type | M3~M8 Nuts, Standoff, Stud, Short Stud, Waterproof Nut, Pin and Other Fasteners | ||||
| Rivet Length (mm) | 7-30 (other size can be customizable ) | ||||
| Speed (rivets/sec) | 3~5 | ||||
| Upper Die Storke (mm) | 150~180 | ||||
| Maximum Avoidance Height (mm) | 100 | ||||
| Repeatability Accuracy (mm) | ±0.05 | ||||
| Machine Size (mm) | 3530*2170*2500 | 3500*2380*2500 | 4150*2800*2500 | 4600*3800*2500 | 5600*3800*2500 |
| Power (kW) | 8 | 7.5 | 7.5 | 7.5 | 7.5 |
| Voltage (V) | AC 380 V, 3 phase 5 line | ||||
Do you have different requirements? We would be happy to support you with a customized solution!
Please contact us!
Yes, the machine supports integration with robotic systems for automatic loading and unloading, further reducing labor and increasing productivity.
The Fastener Insertion Center is ideal for industries requiring precise and efficient riveting, including automotive, aerospace, electronics, and general sheet metal manufacturing.
The machine operates by importing CAD drawings to program riveting trajectories. Based on the programmed path, appropriate feeding tools and workpiece fixtures are set up. Materials are loaded and unloaded manually or by robotic systems. The system uses visual guidance to accurately locate riveting positions and performs fully automatic riveting. The press load and dwell time are adjustable, allowing it to accommodate sheets of various materials and thicknesses with precision and efficiency.
By incorporating this equipment into production, businesses can reduce labor dependency, enhance production capacity, improve quality consistency, and achieve significant cost savings.
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