Robotic Bending Solution​

all round worry-free automatic sheet metal bending CELL​

The mobile robotic bending unit combines a PLC motion control system, CNC press brake, and robotic automation to streamline sheet metal processing. It automates material loading, alignment, bending, and stacking, reducing manual labor and boosting production efficiency.

Fully Automatic Intelligent Bending Cell: No Boundaries In The Dark, Sustainable Efficiency

Optimized For Mass Production – Flexible Combination – Efficient Output

To improve production efficiency and flexibility, ERSM has launched a new generation of fully automatic robotic bending cells. This system allows you to easily switch from manual bending machines to fully automatic operations, and is particularly suitable for large-scale and complex-shaped metal processing. It significantly reduces manual intervention, shortens production cycles, and optimizes the overall manufacturing process.

Why Choose Our Automatic Robotic Bending Cell?

Easy To Start And Fast To Operate:Just Connect The Power Supply And Start Working Immediately, No Complicated Installation Or Lengthy Commissioning Required. The System Supports Fast Switching From Manual To Automatic, Allowing You To Get Into Production Quickly.

High-precision Bending:Advanced Robot Control Technology And Precision Servo Systems Are Used To Ensure That The Bending Accuracy Of Each Workpiece Reaches ±0.01mm, Achieving High-quality And Consistent Processing.

Energy Saving And Environmental Protection: The System Uses Advanced Energy Management And Intelligent Distribution To Reduce Energy Consumption And Help Enterprises Reduce Costs While Improving Energy Efficiency.

Strong Stability:Each Robot Bending Unit Is Equipped With An Independent Cnc System To Ensure High Stability In Long-term Operation. The Device Has Excellent Synchronization Control And Intelligent Correction Functions To Ensure Accuracy And Reliability.

Seamless Connection, Automated Upgrades, And Optimized Production At All Times!

Product overview

Automatic Robotic Bending Cell

Fully Automatic Intelligent Bending cell

Robotic Arm

Bending Cell Standard Equipment

The Electric Control Cabinet Can Expand Multi-axis Control

The Teaching Pendant Is Equipped With A USB Interface

ESTUN Robot-specific High-performance Servo

Ball Positioning, Optional Visual Centering

ERSM Automatic Robotic Bending Cell

Includes the Following Features and Configurations

Flexible bending device

  • Our flexible bending system ensures precise accuracy of each workpiece, eliminating errors from manual intervention and improving overall processing quality.                                                                  
  • By minimizing human-machine interaction, the system enhances operational safety, reduces risks, and maintains a stable production environment.                                                           
  • The device can seamlessly integrate with various automated bending machines, creating an uninterrupted production flow that boosts efficiency and reduces the need for manual oversight.                                                     
Robotic Bending cell - Flexible bending device​

CNC controller

Your CNC controller constantly monitors each bend and adjusts the table height in real time. This keeps every angle spot-on and your parts within tight tolerances.

It also senses variations—like slight material inconsistencies or mechanical play—and compensates automatically along the entire workpiece. That means no more mid-run angle surprises.

By handling all those small adjustments on its own, the system speeds up your production and cuts down on manual errors.

Finally, you can fine-tune the controller for different metals and part shapes. Whether you’re bending stainless steel or aluminum, simple parts or complex profiles, you’ll get precise, repeatable results every time.

Robotic Bending cell - CNC controller​

Flip frame

Our flexible bending device lets you order grippers tailored to your part dimensions. It snaps onto your machine and adapts instantly to different sizes, so you can tackle complex shapes without custom fixtures.

With its variable-distance gripper, you simply set the span and the system grips and bends any part in that range—no more swapping tooling for every new batch. That cuts changeover time and keeps your line moving.

Because the gripper adjusts itself to each workpiece, you eliminate manual tweaks. That higher automation level not only speeds up production but also delivers rock-solid consistency shift after shift.

Robotic Bending cell - Flip frame​

Centering platform

  • The Carbon Steel Spray-coated Structure Ensures That The Frame Of The Bending Unit Is Stable And Durable, Capable Of Withstanding Long-term High-intensity Operations, Providing A Long-lasting Service Life And Stable Working Performance.

  • The Design Uses An Inclined Desktop Layout, Which Makes It Easier For The Product To Automatically Center, Improve Positioning Accuracy, Reduce Manual Intervention, And Improve Overall Work Efficiency.

  • The Combination Of The Inclined Design And The Centering Platform Allows The Product To Automatically Adjust Its Position During Processing, Ensuring That Each Workpiece Can Be Accurately Aligned, Improving The Bending Quality And Reducing Errors.
Robotic Bending cell - Centering platform​

Variable distance gripper

Our variable-distance gripper adapts to different part sizes, so you no longer swap tooling for each batch. That cuts downtime and keeps your press running at peak efficiency.

Precision-crafted, the gripper holds a consistent clamping force as it adjusts, ensuring every workpiece stays perfectly aligned for top-quality bends.

By eliminating extra grippers and manual setups, you save on tooling costs and reduce operator workload.

Tailor the gripper span to your part dimensions for maximum versatility—one tool handles them all.

Robotic Bending cell - Variable distance gripper

Robot gripper quick change equipment

  • The Gripper Quick Changer Consists Of A Main Board And Multiple Tool Boards Mounted At The End Of The Robot Arm. Different Grippers Or Suction Cups Can Be Quickly Replaced According To Task Requirements, Allowing The Robot To Show Excellent Adaptability When Handling Workpieces Of Different Shapes, Sizes And Materials.                                                                         
  • The Quick Switching Mechanism Significantly Shortens Tool Change Time, Thereby Improving Production Efficiency While Ensuring Continuous Production Operations, Which Is Particularly Suitable For Multi-variety And Small-batch Production Environments.                                                                                                              
  • With Precision Mechanical Design, The Gripper Quick Changer Can Maintain High Accuracy And Reliability When Changing Tools, Ensuring Error-free Operation And Consistent Product Quality.

Bending Cell Design Concept:

ERSM® Bending Cells Are An Efficient, Precise, Automated Bending Solution.

Our Automatic Robotic Bending Cells Integrate A Robotic Arm For Seamless Operation.

Advantages:

More Options tools

ep3512 brake press - Controller​

CNC Control System

ep3512 Brake Press - Backgauge​

Back Gauge Modifcation

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Safety Arrangements

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Crowning System

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Bending Angle Measurement

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Wireless Foot Pedal

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Software

Bending Follower

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bending tool

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WE CAN HELP YOU IN MANY WAYS TO FIND THE SOLUTION FOR YOUR APPLICATION CHALLENGE .

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WE CAN HELP YOU IN MANY WAYS TO FIND THE SOLUTION FOR YOUR APPLICATION CHALLENGE .

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