Automatic Tool Changer Panel Bender

Automatic tool changer

Flexible auxiliary blades

Universal bending tools

Proprietary bending recipes

Flexible integrated automation

Automatic tool changer panel bender
Max. bending length up to 4 m (157.5 in)

One Step Forward in Bending: Automatic Tool Change Panel Bender

Maximized Efficiency – Reduced Setup Time – Ideal for Complex Parts / Max. Bending Length: 2200 ~ 3500mm

Our Automatic Tool Change Bending Center redefines the bending process by offering exceptional precision, greater flexibility, and significant time savings. Designed with a focus on ease of use and seamless integration into automated production lines, it addresses the challenges of traditional bending machines, providing superior results with minimal downtime.

Product Overview

AUTOMATIC PANEL BENDER

Automatic tool changer panel bender

Automatic Tooling Changer

Universal Bending Tools

Standard With 17 Axes

Standard Equipment

ERSM BCP-E SERIES PANEL BENDER
Includes the Following Features and Configurations
Flexible auxiliary blade

Optional auxiliary blades, available in modular lengths and both positive and negative configurations, allow for creating upward or downward bends or tabs shorter than the full sheet length.

panel bender - Flexible auxiliary blade​
Automatic Tool Changer

Automatic tool change reduces setup time and prevents setup errors.  

It automatically adjusts the appropriate blank holder length and significantly reduces workload.

Enabling efficient and precise automatic processing of each part.

panel bender - AUTOMATIC TOOL CHANGER​
Automatic Rotary manipulator

This manipulator swiftly and automatically moves, grips, and rotates sheet metal throughout the entire machining cycle, leaving the operator to loading and unloading.

panel bender - Rotary manipulator
Flexible auxiliary blade

Optional auxiliary blades, available in modular lengths and both positive and negative configurations, allow for creating upward or downward bends or tabs shorter than the full sheet length.

panel bender - auxiliary blades
Universal bending tools

Programmed control supports forward/reverse angle bending, flattening, and large arc bending for versatile processing. 

panel bender - Universal bending tools​
3D Bending Simulation

Enables 3D bending simulation and automatic production from 2D/3D drawings. 

The 17-axis control system ensures precise coordination and efficient programming.

panel bender - 3D animation online display

How does a panel bender work?

The machines of the ERSM Panel Bender BCP-E Series process your sheets completely automatically. It can change tool automatic, and a rotary part manipulator rotates and moves the workpieces for you and operates at high speed. Only the tool moves during bending. The component remains in the horizontal position and does not have to be guided.

Panel bender parameter

Technical ParametersBCP-2202EBCP-2502EBCP-2503EBCP-3502E
Bending Length2200 mm2500 mm2500 mm3500 mm
Sheet Length2200 mm2500 mm2500 mm3500 mm
Sheet Width1250 mm1250 mm1500 mm1500 mm
Bending Height200 mm200 mm200 mm200 mm
Minimum Tool Distance140 mm140 mm140 mm140 mm
Minimum size for four-side forming410 x 300 mm410 x 300 mm410 x 300 mm410 x 300 mm
Minimum size for two-side forming300 x 300 mm300 x 300 mm300 x 300 mm300 x 300 mm
Maximum Plate Thickness (Steel)2 mm2 mm3 mm3 mm
Maximum Plate Thickness (Stainless Steel)1.2 mm1.2 mm1.2 mm1.2 mm
Maximum Plate Thickness (Aluminum)3 mm3 mm4 mm3 mm
Optimal Forward Folding Speed0.25 s/tool0.25 s/tool0.25 s/tool0.25 s/tool
Tool ChangeAutomaticAutomaticAutomaticAutomatic
Feeding MethodPress FeedPress FeedPress FeedPress Feed
Bending Angle0° - 180°0° - 180°0° - 180°0° - 180°
AxesStandard with 17 axesStandard with 17 axesStandard with 17 axesStandard with 19 axes
Machine Dimensions (L x W x H)6580 x 4800 x 2800 mm6580 x 4800 x 2800 mm6800 x 4800 x 2800 mm8000 x 5680 x 2800 mm
Machine Weight27,000 kg27,500 kg36,500 kg38,000 kg

Operating mode:

Bending on each side of the sheet is achieved through the controlled interpolated movements of the blades, enabling combined processes such as: forward/reverse angle bending, forward/reverse flattening, and forward/reverse large arc bending.

Suction cup bending machine can bend various complex shapes
Suction cup bending machine can bend various complex shapes
Suction cup bending machine can bend various complex shapes
Suction cup bending machine can bend various complex shapes
Suction cup bending machine can bend various complex shapes
Suction cup bending machine can bend various complex shapes

Finish complex parts in one set up

The Flexible Panel Bender bends the sheet metal with one universal tooling, able to bend various complex shapes.It can fold 90 angle, non 90 angle, circular ARC, positive/negative and other complex shapes, now days flexible panel bender become more and more popular in the metal forming field of different industries and different workpieces.

Here listed some typical applications:

Industries that use BCP SERIES

  • Office Furniture

  • Heating & Ventilation

  • Air Conditioning

  • Domestic Appliances

  • Shelving

  • Lighting Fixtures

  • Telecommunications

  • Electronics

  • Subcontracting Enclosures

Advantages

  • Rotary part manipulator
    The rotary part manipulator secures the blank and rotates it to the required position completely independently.

  • Precise angles
    First part, perfect part – thanks to visual scan.

  • High-Precision Control
    Supports up to 17-axis linkage with a repeat positioning accuracy of ±0.005mm, ensuring stable bending motion and precise mechanical coordination.

  • Versatile Bending Capabilities
    Enables forward/reverse angle bending, flattening, and large arc bending, meeting diverse process requirements.

  • Automation Features
    Supports 3D bending simulation, 2D DXF drawing imports, and fast programming, boosting production efficiency and enabling fully automated processin.

Frequently Asked Questions

An automatic tool changer bending center offers significant advantages over standard bending centers in terms of speed, automation, and safety. It enables quick and automatic tool adjustments, ideal for multi-variety, small-batch production, significantly improving efficiency. With high automation, it minimizes manual intervention, reducing labor intensity and enhancing safety by eliminating the need for workers to handle workpieces manually. In contrast, standard bending centers rely on manual tool changes and operations, resulting in lower efficiency and increased safety risks.

Our automatic tool change bending center, the maximum bending height has now exceeded 390mm, compared to Savanini and Tongxie bending centers of the same type, our product quality and price is your first choice.

More panel bander

VACUUM SUCTION TYPE​
PRESS ARM TYPE
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