One-stop deburring tools
Our one-stop deburring tools are designed for the sheet metal processing industry. They can effectively remove burrs and improve the surface quality of workpieces according to your needs. Metal deburring tools have been rigorously tested to ensure that you can provide you with stable and guaranteed deburring results and reduce subsequent processing steps.
ERSM Deburring Tool Advantages
quality assurance
Precision Machining
High cost performance
Excellent service
Belt Sanding
The abrasive belt contacts the surface of the workpiece and uses the friction of the surface sand to remove burrs from the plate.
Advantages of Belt Sanding
- Able to cover a large area of workpiece surface
- Processing of metal materials with higher hardness
- Optional sanding belt grain size
- Applicable to a variety of processing methods
Application Cases
Deburring, surface finishing
Frequently asked questions
How to choose the right sanding belt?
When choosing an abrasive belt, consider the following factors:
- Grit: Coarse-grained belts are suitable for deburring large areas, while fine-grained belts are suitable for smooth surface treatment.
- Material: Different abrasive belt materials (such as aluminum oxide and silicon carbide) are suitable for deburring different metals.
- Belt width and length: Choose the appropriate belt size based on the size and shape of your workpiece.
How efficient is a deburring machine with abrasive belts?
Abrasive belt deburring is very efficient. It is usually the first step of the deburring machine. Because the abrasive belt has a large contact area and good grinding ability, it can remove a large amount of burrs in a short time, which is particularly suitable for large-scale production environments.
Deburring Blocks
Sand blocks are generally used as grinding pieces to remove burrs, scratches, oxide scale, etc. on the surface of workpieces through friction grinding. It is suitable for processing workpieces with complex shapes or small burrs, and has obvious deburring effects on materials such as steel, aluminum alloy, and stainless steel.
Advantages of sand block
- Uniform grinding
- Improve workpiece surface finish
- Relatively low cost and reusable
- Suitable for mass production
Application Cases
Deburring, edge rounding, oxide removal
Frequently asked questions
What is the difference between sanding blocks and sanding belts?
Sanding blocks are used for fine, local deburring, while abrasive belts are suitable for larger areas of burrs. Sanding blocks provide more uniform pressure and removal when contacting the workpiece surface, suitable for precision machining. Abrasive belts are suitable for efficient deburring operations in large-scale production.
Can sand blocks handle parts with complex shapes?
Of course, sanding blocks are very suitable for processing parts with complex shapes or irregular surfaces. Because the sanding block itself is flexible, it can easily adapt to different shapes of workpieces, ensuring that burrs and irregularities are evenly removed, especially suitable for hard-to-reach corners.
rotary brushes
The roller brush inside the deburring machine contacts the workpiece surface through rotating bristles, and uses the elasticity and friction of the bristles to remove burrs and uneven areas on the workpiece surface.
Advantages of Rotary Brush
- Gentle deburring
- Rounded edges
- Adjustable bristle hardness
- Even processing of large batches of workpieces
Application Cases
Edge rounding, Oxide removal
Frequently asked questions
What materials can roller brushes generally process?
Roller brushes are usually used to process aluminum alloy, stainless steel, copper and other metal materials. The effect of removing burrs is more prominent on parts with complex surfaces or curves.
What factors should be considered when choosing a suitable roller brush?
There are several key factors to consider when choosing a suitable roller brush:
- Processing effect requirements: When choosing a roller brush, you first need to consider the required processing effect. For example, the surface finish of the workpiece, the depth of deburring, and whether polishing is required. Different types of roller brushes will have different surface roughness and burr size.
- Workpiece material: Different workpiece materials (such as aluminum, steel, stainless steel, plastic, etc.) require roller brushes of different hardness and material. The right bristle material can ensure that the workpiece surface is not damaged when cleaning burrs.
- Processing speed and efficiency: The production efficiency and processing speed of the workpiece are also factors to consider when choosing a roller brush. Choosing a roller brush that matches the production requirements can effectively improve processing efficiency and avoid production delays.
- Tool and bristle material: The bristle material of the roller brush directly affects its performance. Choosing a bristle material that meets your production needs (such as nylon, steel wire, polyester, etc.) can ensure the deburring effect and durability of the roller brush.
Disc Brushes
The disc brush is composed of multiple hard bristles and is equipped on a disc-shaped base. It is specially used to clean and remove burrs, impurities and other residues on the surface of the workpiece. When the disc brush rotates at high speed, the bristles will contact the surface of the workpiece, thereby generating friction, which will remove the surface burrs, dust and other impurities together.
Advantages of Disc Brushes
- Efficient cleaning of burrs, slag, welding residues
- Suitable for processing complex geometries and internal and external circles
- Customizable bristles
- Save time and cost
- Suitable for automated production
- Reduce equipment wear
Application Cases
Slag removal, edge rounding, oxide removal
Frequently asked questions
What types of disc brushes are there?
Wire wheel: removes stains and rust from metal surfaces.
Nylon wheel: for finer cleaning and grinding.
Emery cloth wheel: for surface grinding and deburring.
Carbon brush wheel: removes dirt from electrical equipment.
Wire drawing wheel: removes oxide layers, scratches or irregular surfaces to create a fine grinding effect
Industry applicability of disc brushes
- New energy industry
- Cleaning the processing residues of photovoltaic brackets and battery shells to prevent corrosion.
Applicable workpieces: inverter shells, bracket parts.
- Cleaning the processing residues of photovoltaic brackets and battery shells to prevent corrosion.
- Electronic equipment industry
Cleaning the micro-burrs of metal shells or connectors.
Applicable workpieces: mobile phone shells, radiators, circuit boards. - Metal processing industry
Cleaning burrs and oxide layers after cutting and welding.
Applicable workpieces: sheet metal, stainless steel, aluminum alloy, etc. - Automotive industry
Removing machining burrs of parts (such as engines and brake discs) to improve assembly accuracy.
Applicable workpieces: gears, drive shafts, wheel hubs. - Machinery manufacturing industry
Surface treatment of precision parts to improve processing consistency.
Applicable workpieces: mold parts, bearings, mechanical parts.
Polishing wheel
The polishing wheel contacts the workpiece surface through high-speed rotation, and then uses the friction of the abrasive to remove the surface defects of the workpiece. The focus of the polishing wheel is to polish the surface in detail to improve the smoothness and brightness of the workpiece.
Advantages of Polishing wheel
- Smooth as a mirror
- Fine processing
- Improve the aesthetics of the workpiece
- Avoid secondary pollution
- Customizable
Application Cases
Deburring, polishing
Frequently asked questions
What is the polishing wheel in a deburring machine?
A polishing wheel is a tool used to polish the surface of a workpiece. It is usually made of cloth, felt or leather. Inside the deburring machine, it rotates to evenly apply the polishing agent to the surface of the workpiece, removing surface flaws and burrs to achieve a mirror-like smoothness.
What effect can the polishing wheel achieve?
Polishing wheels can remove small burrs and flaws, while also adding a uniform smooth effect to the surface. Therefore, polishing wheels are suitable for parts that need to achieve high surface finish requirements, such as automotive parts, electronic components, etc.
Cleaning hammer
Cleaning hammer is a tool specially used to remove heavy slag or large particles of residue. Some workpieces that have been cut, stamped or milled usually produce hard or large debris on the surface. If these residues are not handled in time, they may affect the subsequent deburring effect. Cleaning hammer removes these heavy slag by hitting or tapping.
Advantages of Cleaning hammer
- Efficiently remove heavy slag
- Improve processing accuracy
- Automatic operation
- Reduce manual intervention
- Suitable for high-volume, batch processing production lines
Application Cases
Remove metal residues and oxides
Frequently asked questions
How to use a cleaning hammer?
The cleaning hammer is equipped on the deburring machine. When the equipment starts running, the cleaning hammer will automatically trigger the cleaning process. The operator needs to regularly check the accumulation of heavy slag and clean it in time to extend the service life of the equipment.
Can the cleaning hammer remove all types of heavy slag?
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